Step 1 set the acrylic on a flat surface.
Rout acrylic sheet.
Optix 0 118 in t x.
This is usually an application for displays awards and advertising specialties where.
If in doubt stop the rotary tool and check your work piece.
Measure it out and use a ruler to make a straight line.
I m often asked for suggestions on how to get a clear routed edge finish when routing an acrylic workpiece.
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Polycarbonate acrylic sheets.
You can mark the line with a permanent marker or grease pencil or you can just use the ruler as a guide for your.
Its higher impact strength makes it a great glass replacement for applications such as garage door windows storm windows and other glazing needs.
If you re working with a thick piece of acrylic you can use conventional drill bits if you first place a piece of masking tape over the area to be drilled.
Optix acrylic sheet is a lightweight impact resistant optix acrylic sheet is a lightweight impact resistant transparent material that is a great replacement for glass in many applications.
Begin by deciding where you want to cut the acrylic.
Place the acrylic sheet on top of the rigid foam insulation and mark the line to be cut.
Drilling holes in acrylic.
If the cut was deep enough into the sheet there will be a clean edge.
If you try to drill a sheet of acrylic with conventional metal or wood drill bits there s a chance you ll end up cracking it.
Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics.
If the sheet is thin use a step drill bit instead.
To make it easier to work with find a flat surface big enough to accommodate your plastic sheet.
Once the sheet has been scored clamp the acrylic on a table edge so that the table edge aligns with the scored line of the sheet.
Acrylic has the attribute of being either soft or hard depending on the manufacturing process.
Standard metal drill bits will work but without extensive modification the metal drill bit will crack and chip the brittle acrylic sheet.
The characteristics of each classification necessitates the use of different router tooling with varying geometry.
Routing acrylic plastic can be classified as soft or hard for routing purposes.
Extruded acrylic tends to fall on the soft side of the equation while cast acrylic is hard.
However you can t use the floor as you need an edge to break the acrylic over later 2 x research sourcestep 2 mark your line.
Place the plunge router with the rotary tool on the acrylic sheet lift the cutting bit just above the acrylic sheet and switch on the tool now place the router pit tip on the traced sketch and start routing along the line.
Install a 7 1 4 plastic cutting saw blade in the circular saw.
I recommend using a circular saw jig or a circular saw guide to keep your cuts straight and to prevent the blade from wandering.
